CI-1000 / CI-2000

Access door 1 open

Close access door 1.

Check safety switch door 1.

Access door 2 open

Close access door 2.

Check safety switch door 2.

Access door 3 open

Close access door 3.

Check safety switch door 3.

Access door 4 open

Close access door 4.

Check safety switch door 4.

No blank guarding in magazine top

Load blank magazine.

Check adjustment 1.

Check blank magazine guarding safety switch.

No blank guarding in magazine bottom

Load blank magazine.

Check blank magazine guarding safety switch.

Emergency stop pressed

Release emergency stop.

Emergency stop 2 pressed

Release emergency stop 2.

External emergency stop pressed

Release external emergency stop.

Air level low

Check compressed air level.

Press [//] to reset air supply unit.

Discrepancy failure safety switch blank magazine

Clear upper retainer, so that the safety switch is completely opened.

Safety system blank magazine activated

Load blank magazine and press //

Safety device no connection

Check Ethernet connection safety device in control cabinet.

Machine reset by operator

Stop button is pressed for more than 3 seconds.

Step by step mode activated

Press [I] to perform the next processing step.

Dryrun test mode activated

Machine is running without processing cases.

Dryrun mode can be deactivated in service test options screen or switch main power off and on.

Blank pick test mode activated

Machine is only taking blanks out the magazine without folding. Unfolded dropped blanks must be removed manually out the machine. Blank pick test can be deactivated in service test options screen or switch main power off and on.

Run empty activated

Machine is processing  the cases present in the machine and stops.

Maximum initialization time reached

One or more modules are not standby after initialization.

Check module failure message.

Safety circuit switched off during process

Wait till machine is completely stopped before opening a door.

Blank magazine empty

Load blank magazine.

Blank magazine almost empty

Load blank magazine.

X-movement not standby

Check x-movement home position sensor.

X-movement home time out

Check x-movement home position sensor.

Check x-movement speed home.

X-movement position pulse sensor time out

Check x-movement position pulse sensor.

Check in control cabinet if frequency drive x-movement has an error.

X-movement toward time out

Check x-movement towards position sensor.

Check x-movement speed towards.

X-movement interrupted

X-movement failure maximum position count

Check x-movement position pulse sensor.

Check x-movement home sensor.

X-movement home and toward sensor activated

Check x-movement home and towards sensor.

X-movement failure start narrow arm sensor

Check x-movement start narrow arm sensor.

X-movement manually moved

X-movement will initialize when pressing [I].

X-movement failure minimum position count

Check x-movement position pulse sensor.

Check x-movement home sensor.

X-movement drive failure

Check failure code on x-movement frequency drive in control cabinet.

X-movement drive no connection

Check Ethernet connection x-movement frequency drive in control cabinet.

Z-movement not standby

Check z-movement down position sensor.

Z-movement down time out

Check z-movement down position sensor.

Check z-movement speed down.

Z-movement up time out

Check z-movement up position sensor.

Check z-movement speed up.

Z-movement up and down sensor activated

Check z-movement up and down position sensor.

Z-movement up too slow

Check z-movement up position sensor.

Check z-movement speed upwards.

Suction frame not standby

Check r-movement home and narrow arm home sensor.

R-movement drive failure

Check failure code on r-movement servo drive in control cabinet.

Narrow arm down time out

Check narrow arm towards position sensor.

Check narrow arm speed down.

Narrow arm up timeout

Check narrow arm home position sensor.

Check narrow arm speed up.

Narrow arm up and down sensor activated

Check narrow arm home and towards sensor.

Narrow arm up too slow

Check if narrow arm runs smoothly.

Increase narrow arm up speed.

R-movement home time out

Check r-movement home position sensor.

Check r-movement speed home.

R-movement toward time out

Check r-movement toward position sensor.

Check r-movement speed toward.

R-movement home and toward sensor activated

Check r-movement home and toward sensor.

Thermal failure vacuum pump

Check vacuum pump and reset thermal circuit breaker in control cabinet.

R-movement drive no connection

Check Ethernet connection r-movement servo drive in control cabinet.

Flap folders not standby

Check flap folders above sensor, should not be activated.

Flap folders up time out

Check flap folders above sensor.

Check flap folders speed up.

No case at flap folders

Check adjustments 1, 2, 3, 4, 5, 6 and 7.

Check if blanks are correctly positioned in blank magazine.

Clean vacuum ejectors.

Check / clean suction cups.

Check / clean case unfolded 1 sensor.

Remove case at flap folders

Check / clean case unfolded 1 sensor.

Flap folders down time out

Check flap folders above sensor.

Check flap folders speed down.

Pusher bar not standby

Check pusher bar home position sensor.

Pusher bar home time out

Check pusher bar home position sensor.

Check pusher bar speed home.

Pusher bar position pulse sensor time out

Check pusher bar position pulse sensor.

Check if frequency drive pusher bar has an error.

Pusher bar manually moved

Pusher bar will initialize when pressing [I].

Pusher bar towards time out

Check pusher bar towards position sensor.

Check pusher bar speed towards.

Pusher bar home and towards sensor activated

Check pusher bar home and towards sensor.

Pusher bar drive failure

Check failure code on pusher bar frequency drive in control cabinet.

Pusher bar drive no connection

Check Ethernet connection pusher bar frequency drive in control cabinet.

Side belts not standby

Remove case in side belts.

Check sensors on side belts.

Failure case transport side belts

Remove case in side belts.

Check adjustment 8.

Discharge not free

Discharge free sensor at outfeed is blocked.

No case request

No case request communication signal from downstream /  external system.

Sensor case at slow position side belts blocked

Remove case in side belts.

Check sensor case at slow position side belts.

Sensor case at square position fixed side belt blocked

Remove case in side belts.

Check sensor case at square position fixed side belt.

Sensor case at square position adjustable side belt blocked

Remove case in side belts.

Check sensor case at square position adjustable side belt.

Sensor case at stop position side belts blocked

Remove case in side belts.

Check sensor case at stop position side belts.

Thermal failure side belts fixed side

Check side belt motor fixed side and reset thermal circuit breaker in control cabinet.

Thermal failure side belts adjustable side

Check side belt motor adjustable side and reset thermal circuit breaker in control cabinet.

Side belts drive failure

Check failure code on side belts frequency drive in control cabinet.

Side belts drive no connection

Check Ethernet connection side belts frequency drive in control cabinet.

Side belts drive fixed side failure

Check failure code on side belts fixed side frequency drive in control cabinet.

Side belts drive fixed side no connection

Check Ethernet connection side belts fixed side frequency drive in control cabinet.

Side belts drive adjustable side failure

Check failure code on side belts adjustable side frequency drive in control cabinet.

Side belts drive adjustable side no connection

Check Ethernet connection side belts adjustable side frequency drive in control cabinet.

Squaring off

Glue gun not standby

Remove case above glue gun sensor.

Check / clean  glue gun sensor.

Glue gun active time out

Remove case above glue gun sensor.

Check / clean glue gun sensor.

Glue gun off

Glue gun can be turned on in service test options screen or switch main power off and on.

Glue gun sensor not free

Remove case above glue gun sensor.

Check / clean glue gun sensor.

Glue unit empty

Refill glue unit.

Glue unit almost empty

Refill glue unit.

Glue unit not at right temperature

Wait till glue unit is heated up.

Check settings glue unit.

Check functioning glue unit.

Glue unit low temperature

Glue unit switched to low temperature because machine is not producing. Glue unit will heatup when producing is resumed.

Glue unit off

Glue unit heating up

Please wait till additional heating time is passed.

Check glue quality

Flap compressor not standby

Check flap compressor home position.

Flap compressor down time out

Check flap compressor below position sensor.

Check flap compressor speed down.

Flap compressor off

Flap compressor can be turned on in service test options screen or switch main power off and on.

Flap compressor up timeout

Check flap compressor home position sensor.

Check flap compressor speed home.

Flap compressor up and down sensor activated

Check flap compressor home and below position sensor.

Flap compressor drive failure

Check failure code on flap compressor drive in control cabinet.

Flap compressor no drive connection

Check Ethernet connection flap compressor drive in control cabinet.

Tape check not standby

Tape dispenser failure

Check tape dispenser.

Check / replace knife in tape dispenser.

Check alignment tape check sensor.

Tape dispenser almost empty

Replace tape.

Tape check off

Tape check can be turned on in service test options screen or switch main power off and on.

Bypass tape dispenser

Bypass tape dispenser manually activated or roller bed detected.

Simulation line communication active

Simulation can be deactivated in engineering option menu.

Force line communication inputs active

Force line communication inputs active

Force line communication outputs active

Force line communication outputs active

No line communication

No line communication.